This website uses cookies

This website uses cookies to improve the user experience!

+49 (0) 6126 589 80 10 | [email protected]

Homepage News Optimized plastic recyclates through specialized fillers

March 26, 2025

Optimized plastic recyclates through specialized fillers

How HPF and plastship are driving the circular economy forward

The plastics industry faces the challenge of developing sustainable solutions that meet both ecological and economic requirements. High-quality recyclates play a key role in this, but they often need to be specifically modified to achieve the desired material properties. This is where HPF The Mineral Engineers, a division of the Quarzwerke Group, comes in with its high-performance mineral fillers.

In an interview with Thorsten Hilgers, project manager for plastics in HPF’s product development, we explore how mineral additives can improve the quality of plastic recyclates, what challenges exist, and how collaboration with plastship strengthens the circular economy.

HPF – a company with tradition and innovation

  • Mr. Hilgers, HPF is a division of the Quarzwerke Group. Can you give us an overview of your company and its key focus areas?

HPF is part of the Quarzwerke Group, which was founded in 1884. We specialize in developing innovative high-performance fillers and mineral-based additives. Our work goes beyond just providing raw materials – we create customized solutions tailored to our customers’ specific needs.

Our portfolio includes functional fillers that enhance plastics – whether mechanically, thermally, or optically. A key focus is currently on developing new technologies for recycled plastics.

partnership with plastship: working together to increase recyclate use

  • How did the collaboration between HPF and plastship come about?

Plastship approached us at the last K trade fair and presented their concept. It fit perfectly with our strategy, as we are also currently focusing on sustainable materials. After internal discussions, we quickly agreed: this is a great initiative, and we want to be part of it!

Our goal is to reach more companies in the recycling sector and expand the market for high-performance fillers in recyclates. The use of recyclates in high-end applications still has room for growth – according to the latest Conversio study, there is significant potential due to the shortage of high-quality recyclates.

  • What role does HPF play in the plastics recycling task force?

The Taskforce is essential for developing circular economy solutions together. We contribute our expertise in high-performance fillers to enhance the quality and usability of recyclates. The challenge is not just to offer a single solution but to develop sustainable concepts for the plastics industry in collaboration with partners. By working together, we can reduce CO₂ emissions and conserve natural resources.

Technology & innovation: how HPF improves recycling

HPF develops and supplies high-performance fillers and additives worldwide, such as TREMIN® 939 for improving the technical properties of recyclates and virgin plastics, and RESCOFIL® for effectively reducing odors in plastic recyclates.

  • What makes your fillers for plastic recyclates so special?

Our fillers come in various particle shapes and sizes, with specific surface treatments. This allows us to precisely influence mechanical, thermal, and optical properties.

A particularly exciting development is our new odor absorber, which removes unpleasant odors from recyclates. Initial tests show very promising results, which is a crucial step in gaining acceptance for recyclates in demanding applications – for example, in automotive interiors.

  • What challenges arise when integrating your fillers into recyclates?

One challenge is the combination with other additives. Some stabilizers can affect the performance of our odor absorber. However, by adjusting processing parameters, we have already found solutions that enable their combined use.

  • Are there any success stories yet?

Our products are already used in many applications, especially where mechanical properties need improvement. Our odor absorber is still relatively new, but initial customer feedback has been consistently positive. We are working closely with partners like plastship to explore further application possibilities.

Circular economy: potential and challenges

  • Where do you see the biggest hurdles for a functioning circular economy?

On one hand, expectations for recyclates are high – customers often want properties comparable to virgin materials. On the other hand, there is not always enough high-quality recyclate available, and the recycling process inevitably generates waste.

Additionally, there are regulatory challenges, such as the PPWR packaging regulation passed earlier this year. The goals are ambitious, which is generally a good thing, as high standards drive innovation. However, whether implementation within the given timeframe is realistic remains to be seen.

Career path: from chemical engineering to the circular economy

  • What led you to specialize in developing fillers?

I studied chemical engineering at FH Aachen and grew up near our headquarters in Frechen. Initially, I only knew Quarzwerke as a sand supplier, until I saw a job posting that mentioned their work in plastics.

The opportunity to develop innovative products immediately fascinated me. I have been with the company since 2007 – and 18 years later, I still enjoy it just as much!

  • What advice would you give to young professionals who want to work in sustainability and recycling?

Patience and perseverance are essential – not everything works right away. But if you keep at it, solutions can often be found. And with a bit of Rhineland resilience, things usually work out in the end: ´Et hätt noch immer jot jejange.´

Looking ahead: the next steps for HPF and plastship

  • What joint projects are planned for the future?

We are continuing our tests on odor reduction in recyclates and aim to publish our findings soon. Additionally, we want to share our expertise more widely in the industry and encourage companies to engage more actively with the circular economy. Anyone interested is welcome to contact plastship or us directly!

Conclusion: working together for a sustainable plastics industry

The collaboration between HPF and plastship demonstrates how targeted use of high-performance fillers can enhance recyclates and promote sustainable solutions. With innovative technologies and strong commitment, both companies are making a significant contribution to transforming the plastics industry.

If you have questions or suggestions, please contact me!

Become part of the solution - join Plastship today

Become a member now